Packaging & Merchandise Design: Project 1

06/10/2025 - 03/11/2025 (Week 4-7)
Ayshan Mohamed (0346212)
Bachelor in Design (Honours) in Creative Media
Packaging & Merchandise Design

Instructions


Lectures

Lecture: Packaging and Branding

1. Definition & Role of Packaging

  • Packaging is the container for a product: includes physical appearance, design, colour, shape, labelling, and materials.

  • Marketing textbooks consider packaging part of the Product element in the 4Ps (product, price, place, promotion).

  • Primary function: protect the goods inside.
    Secondary functions: provide a recognizable logo, visual identity, and support brand communication.

  • Packaging’s role is shifting from “protector” to information provider and persuader.
    Used as a sales tool to attract attention, describe the product, and help make the sale.

2. Importance of Packaging & Branding for Businesses:

Attracts Attention & Differentiates

  • Packaging is often the first interaction a consumer has with a product.

  • A well-designed package boosts visibility and creates competitive advantage.

Builds Brand Identity & Recognition

  • Packaging and branding reinforce each other.

  • Consistent branding across products builds trust, loyalty, and a strong brand image.

Communicates Brand Message

  • Packaging conveys product information: quality, ingredients, benefits.

  • Helps align with consumer values and beliefs.

Influences Consumer Perception

  • Good packaging can make a product appear premium; poor packaging can make it seem low-quality.

  • Packaging affects perception of both the product and the brand.

Supports Marketing & Promotions

  • Seasonal or promotional packaging drives excitement and sales.

  • Can highlight special offers or discounts.

3. Consistency in Packaging & Branding

  • Brand consistency leads to recognition and long-term customer commitment.

  • Repetition increases the likelihood consumers will choose the brand.

4. Differentiation Through Packaging & Branding

Why It Matters

  • Helps products stand out in saturated markets.

  • Key factor when products are similar, influences choice.

Ways to Differentiate

  1. Unique Design Elements

    • Distinct shapes, colours, textures, materials.

    • Example: Method uses ergonomic shapes + bright colours.

  2. Creative Messaging

    • Messaging that reflects brand values or emotional themes.

    • Example: Dove promotes self-love and body positivity.

  3. Customization & Personalization

    • Personalized packaging builds connection.

    • Example: Coca-Cola’s “Share a Coke” names campaign.

  4. Sustainability

    • Use of recycled/sustainable materials differentiates a brand.

    • Example: Patagonia highlights sustainability commitments. Emotional Appeal in Packaging & Branding

What It Is

  • Using packaging to evoke emotions that create deeper, lasting relationships with consumers.

  • Attractive packaging can trigger emotions leading to impulse buying.

Methods of Creating Emotional Appeal

  1. Color Psychology

    • Colours evoke emotional responses (e.g. red = excitement, blue = calm/trust).

    • Colours should align with brand values and message.

  2. Imagery & Graphics

    • Visuals can evoke themes like freedom, adventure, warmth, or family connection.

  3. Brand Storytelling

    • Packaging tells the brand’s story or values.

    • Example: Fair-trade sourcing stories connect with ethically minded consumers.

  4. Personalization

    • Personalized details create a sense of being valued by the brand.

Lecture Notes: Box Types & Box Styles


1. Overview

  • Many box terms are used interchangeably in packaging, causing confusion.

  • The main groups in packaging:
    Folding Cartons, Rigid/Set-up Boxes, Corrugated Boxes, Paperboard Boxes, Cardboard Boxes.

2. Common Types of Boxes

A. Folding Cartons

  • Also called paperboard cartons or paperboard boxes.

  • Widely used for light products.

  • Example: cereal box.

B. Rigid Boxes (Set-up Boxes)

  • Sturdy, do not fold or collapse.

  • Often used for premium, high-value products.

  • Suitable for heavy products needing more support.

C. Corrugated Boxes

  • Also known as corrugated board, corrugated fibreboard, combined board.

  • Often informally called brown cardboard boxes.

  • Structure: 3 layers; fluted layer sandwiched between two flat liners.

  • Key properties:

    • Fluting provides strength.

    • Used as shipper boxes / master packs for distribution.

    • Also used as primary retail packaging and for POP displays.

3. Box Styles (Folding Cartons Focus)

Most folding cartons share common design elements. The most widely used are tuck-top styles.

4. Tuck Top Box Types

A. Reverse Tuck End (RTE)

  • Top tucks rear → front, bottom tucks front → rear.

  • Made with art card: 190gsm–360gsm.

Pros

  • Cost-effective (fits more per sheet).

  • Easy to assemble.

  • Stores flat; quick to load.

  • Good for light products.

Cons

  • Not suitable for heavy products.

  • Less aesthetically appealing (visible raw edges in front).

Used in

  • Health & beauty

  • Cosmetics

  • Pharmaceutical

  • Electronics

  • Nutraceutical

B. Straight Tuck End (STE)

  • Both top & bottom closures tuck front → rear.

Pros

  • More premium appearance (no raw edges visible).

  • Avoids interference with front window film.

  • Easy assembly, stores flat.

  • Good for light products.

  • Quick to load.

Cons

  • More expensive (fewer per sheet).

  • Not for heavy products.

Used in

  • Health & beauty

  • Cosmetics

C. Tuck Top Snap-Lock Bottom (TTSLB)

  • Also called 1-2-3 bottom.

  • Bottom closure locks in 3 steps.

Pros

  • Suitable for heavier products.

  • Easy assembly & loading.

  • Stores flat.

  • Flat bottom sits well on shelves.

Cons

  • More expensive than bottom tuck.

  • Slightly longer setup time.

Used in

  • Health & beauty

  • Toys

  • Food

  • Pharmaceutical

D. Tuck Top Auto Bottom (TTAB)

  • Bottom automatically locks when opened.

  • Fastest setup style.

Pros

  • Ideal for heavier products.

  • Ultra-fast assembly and loading.

  • Stores flat.

  • Flat bottom is retail-friendly.

Cons

  • More expensive (requires factory gluing step).

Used in

  • Health & beauty

  • Cosmetics

  • Toys

  • Food

  • Pharmaceutical

5. Closure Options for Tuck-Top Boxes

  • Slit-Lock

  • Friction Fit

  • Used to keep the top securely closed and prevent bowing.

6. Key Takeaway

  • Box selection depends on product weight, premium level, budget, and retail requirements.

  • Tuck-top boxes dominate folding carton packaging, and each style balances cost, assembly speed, and strength.





Project 1: Uncle Jeff Kombucha

Create a label that is shelf-ready, distinctive, and clearly communicates the product's local authenticity, artisanal quality, and unique flavours to the intended consumer.

Label size:
Large bottle: height 9.5cm × width 18.5cm
Small bottle: height 6cm x width 14.5 cm

Introduction & Brand Background

Uncle Jeff Kombucha is a brand of sparkling, fermented tea (kombucha) founded by Jeff Lau during the pandemic. The brand focuses on creating delicious and affordable kombucha in Malaysia using 100% locally-sourced ingredients and pure fruits and spices with no artificial flavorings.  The existing label, while unique, presents an opportunity for a professional and commercially appealing redesign to help the product better compete and communicate its artisanal, local, and premium qualities in the modern beverage market. 

Fig 1: Existing Uncle Jeff Kombucha labels

I found that they use two different logos, both (in my opinion) not suitable for a kombucha brand. Both were poorly designed and it gives a sense of ineffective branding.

Fig 2: UJD Logos

Brand Context

  • Product: Kombucha (Sparkling Tea), made with 100% local tea leaves and often uses seasonal ingredients
  • Brand Identity: Local, Artisanal, Affordable, Authentic Malaysian-inspired
  • Flavour Examples: Includes unique, Malaysia-inspired flavors like Mamak, Bandung, and Kopitiam, alongside traditional options (e.g., Nutmeg)
  • Current Challenges: The current label lacks a clear, professional visual identity and does not effectively communicate the brand's core values (local sourcing, artisanal quality) or its unique Malaysian flavor profile
  • Goals: Create a label that is shelf-ready, distinctive, and clearly communicates the product's local authenticity, artisanal quality, and unique flavoring to the intended consumer

Target Audience

  • Primary Target Audience (Based on Brand Context): Health-conscious individuals and foodies in Malaysia who appreciate local, artisanal, high-quality, and unique food/drink products. They are likely interested in supporting local businesses.  
  • Secondary Target: Consumers seeking healthier, low-sugar alternatives to sodas and other processed drinks. 

Ideation

Moodboards

Fig 3: Logo Moodboard

Fig 4: Label Moodboard

I wanted to go for a more raw, organic looking logo, and a fresh, bold label.

Colour Palette

Fig 5: Colour Palette

I came up with four flavours I could work with: Pandan, Teh O Limau, Rambutan and Cendol, with seperate colour profiles for each flavour. 

Typography

For titles I'll be using Mazurquica Black, and Mazurquica Regular for body text. I decided to go for a simpler font for the nutritional information, Dunbar Text.

Fig 6: Mazurquica 

Fig 7: Dunbar

Sketches

Fig 8: Logo sketches

Fig 9: Label sketch 1

Fig 10: Label sketch 2

Fig 11: Label sketch 3

Prototype

Label Design 1: Pandan

Fig 12: Pandan Label Design

Label Design 2: Teh O Limau

Fig 13: Teh O Limau Label Design

Label Design 3: Rambutan

Fig 14: Rambutan Label Design

Label Design 4: Cendol

Fig 15: Cendol Label Design

Google Drive link: Ai File

Feedback

Mr. Shamsul approved my concept proposal, and suggested I explore the non-rectangular label concepts. He also mentioned that if I have time I should try to work on all four flavours I proposed so I did that as well. 


Reflection

This project improved my understanding of branding, packaging, and how visual identity affects consumer perception. Redesigning Uncle Jeff Kombucha's label pushed me to find a balance between aesthetics and clarity while highlighting the brand's handcrafted, local, and real features. Creating an organic, raw-inspired logo and experimenting with non-rectangular label shapes was my goal for the project. Creating four flavour variations allowed me to fine-tune a cohesive template, experiment with colour psychology, and meaningfully incorporate Malaysian-inspired aspects. After several sketches, modifications, and feedback, I gained confidence in creating a more professional, market-ready label system that emphasises both product quality and cultural individuality.


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